Quenching Oil Filter Machine - Centrifugal Oil Filter

Product Description

KTS 600 Quenching Oil Filter Machine that is made by using high quality required materials and latest technologies under the supervision of our professionals. It is perfect choice to use in various industries for keeping up quench speeds and cooling rates of the quench oil.All the provided items are properly checked on the various quality parameters before dispatching them from our premises. Oil Filter Machine is delivered by us within the promised time frame.

As any quench oil is used, its inherent properties of heat resistance, hardening ability, and finishing quality begin to degrade. A gradual buildup of particulate contamination causes this degradation in quench quality. Also, particulate contamination will promote cracking or distortion of steel parts. Oxidation occurs in quench oil as it is exposed to air or oxygen. At elevated temperatures, this oxidation occurs at a relatively high rate. Oxidation results in the buildup of organic acids and the formation of insoluble materials, or sludge. These insoluble materials increase the viscosity and decrease the finishing quality of the quench oil. When the oil is exposed to elevated temperatures, thermal cracking may occur. This thermal cracking results in the formation of new materials; some are light, relatively volatile products that lower the flash point of the oil while others are heavy, less volatile materials that increase the viscosity of the oil. Particulate contamination does not mean that your quench oil must be disposed of and replaced. Our Centrifuge Filtration removes the particulate from the quench oil, and thus extends the life of the fluid. Our Centrifuge filters removes both fine and gross contamination, which will reduce part-cracking and distortions, promote uniform hardening, and improve finish quality. For offline filtration, we provide the complete trolley mounted centrifuge unit in various ranges for the easy installation and for easy portability.

As metal is quenched in an oil shower, fines frame in the Quenching oil from the cooling procedure. Particles including carbon particles and little bits of blaze are added to the Quenching oil after sometime. As these fines develop in the encompassing quench fluid, they can influence the quench in any number of ways.
The heat transfer qualities of the carbon, Flash, and different fines in the Quench oil are for the most part very unique in relation to the encompassing Quench liquid. As these fines increment in populace in the encompassing Quench liquid, the heat transfer rate of the shower additionally changes. What's more, there is no assurance the Quench speed will be uniform over the Quench shower, when contrasted with virgin Quench liquids.

These outcomes in restricted contrasts in warmth exchange on the parts in the shower. Because of this conflicting warmth exchange, confined hardness can vary on a similar part, or parts may even twist contingent upon size and shape. Furthermore, parts can be recolored or sullied with particulate after the Quench procedure, expanding the requirement for better (read-more costly) forms downstream to clean the parts. Quench filtration will evacuate tainting and help keep up the Quench speeds and cooling rates of the Quench oil. Furthermore, filtration can enormously enhance the nature to the heat treating process, decrease the quantity of rejected parts, and set aside extra cash by expanding the life of Quench oils. During quenching, the oil becomes contaminated with scales, soot & degradation products, which interfere with the performance of the oil and may result in unsatisfactory surface appearance or lower physical properties than specified. Removal of these contaminants by filtration or centrifuging is necessary to restore the oil to a satisfactory condition for trouble free quenching and good product quality.

Advantages of Oil Cleaning System on Quenching Oil

• Better quality / surface finish of the part ( no blackening TEMP effect or cracking )
• Reduced post quenching treatment of parts
• No loss of production due to manual cleaning of quench oil tanks
• Reduce job blackening.
• Improved job finish
• Reduce manual cleaning of job after heat treatment

• Benefits

  • Reduced Heat Exchanger Chocking
  • Uniform Heat Treatment across the job.
  • Substantial Savings on cost of oil replacement
  • Reduced Job Blackening
  • Reduces manual cleaning of job after Heat Treatment